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It is happening to any user that I put in as 'Assigned To' - also i've checked the SMPT server and it is indeed correct. I also tried this Sharepoint Test Email from here (which worked): rodneyviana.codeplex.com/releases/view/19103
@PaulLeigh - i'm looking at Site Permissions. Im checking user access via the 'Sharepoint Access Checker Web Part' which shows they don't have full control. Strangely enough thet can have 'design' permissions yet still not amend permissions.